The custom case is basically the same as the U3/U3S case but you can choose the front and rear panels individually. It is made from black anodised aluminium, dimensions 122 x 45 x 160mm deep. It's a 4-part case: front panel, back panel, top half and bottom half. The 4 parts are held together by 8 screws. The front and rear panels are drilled and silk-screen printed for the Ultimate3S, VFO/SigGen or Clock kits, as shown. The case also includes an accessory kit, with switches, buttons, connectors etc.
At the time of ordering, choose 1 front panel, 1 rear panel, and the shipping method.
The complete set comprises:
- 4-part black anodised aluminium case, 122 x 45 x 160mm deep, including 8 screws
- 2x toggle switch
- 2x push button, RED colour
- 4x self-adhesive cabinet feet
- 4x 6mm nylon hex spacer for mounting VFO/SigGen kit to front panel
- 4x black metal M3 screw for mounting VFO/SigGen kit to front panel
- BNC socket
- Power socket
- Matching power plug
- 9-way D-connector (to be used for GPS, programming, whatever you want)
Click the following photos to open the larger versions.
Front and rear panel photos
These photos show the Ultimate3/3S case. The VFO/SigGen case is the same except for different front/rear panels.
There is plenty of space in the box for more stuff to be added (voltage regulators, amplifiers, more modules, who knows!). The photos show a U3 with relay-switched LPF board and full complement of LPF modules plugged in.
The right toggle switch is labeled "Power", for switching the unit On and Off. I purposely left out an "On" and "Off" label because different parts of the world disagree on whether On should be down or up, e.g. US has "On" conventionally up, whereas UK has "On" conventionally down. When wiring the power switch, simply use two of the switch terminals, i.e. use the switch in single-throw (SPST) mode; for example, wire the switch between the incoming +5V lead from the power socket, and the +5V pad on the U3S board edge.
The left toggle switch can be used for whatever else you want. You could use it to select power level, switch the LCD backlight off, or any other thing which takes your fancy.
Construction is straightforward and you can customise it to your need. Remove the M3 nylon screws that bolts the LCD module to the main kit board and instead screw in the four 6mm hex spacers. Then just bolt the kit assembly behind the front panel using the four supplied black screws. When you need to access part of the kit in the box, it is easy because you can remove the top and bottom halves independently.
Important note! The top and the bottom half of the box are identical pieces. On one side, they have a U-groove. On the other side, an I-tongue. The top and bottom halfs must therefore be orientated correctly so that the U of the bottom fits the I of the top, and vice versa on the other side. If it seems that your front/rear panels don't fit properly onto the box, then probably you have forgotten that you have to turn around one half of the box, so the U and I fit into each other!
I strongly recommend:
1) inserting all screws loosely, and only tightening them up when they are all aligned in place.
2) Do not over-tighten any screws, particularly the black metal mounting screws that are screwed into the nylon spacer. Over-tightening them would deform the nylon and the screw thread would lose grip.
3) When fitting front panel controls be careful not to scratch the metal surface with pliers etc! I found that they can be tightened sufficiently by hand, as the nuts grip the panel. No pliers were needed, for the front panel controls. You will need pliers for the rear panel connectors.
4) Install the rotary encoder in the bottom right hole on the front panel, and the "left" button in the bottom left hole. There is no need to install the second button, because the rotary encoder already has a push button in its shaft.